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KOKS ECOSONIC - 3 meter vessel

Ultrasonic cleaning systems

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  • (Waste)water savings
  • Higher and faster cleaning results
  • Extremely suitable for cleaning components

Our specialized, ultrasonic vessels simply provide a better clean in less time! Ultrasonic sound wave technology is by no means new - it is a tried and true process. KOKS has simply developed it on an industrial scale - one where we provide custom vessels to clean a.o. heat exchangers of various sizes and scales.

Effort

The system is developed to generate a faster and higher cleaning level by means of ultrasonic power, in combination with specialized chemicals (degradable). Due to the microscopic level a perfect inner and outer penetration will be created.

Characteristics

Ultrasonic activity operates on similar principles to sound waves. As electrical energy is transferred to mechanical energy, it causes positive and negative pressure waves that generate microscopic bubbles that form on all surfaces throughout the component being cleaned. But these are no ordinary bubbles. The air bubbles in the fluid in ultrasonic cleaning equipment implode when they come into contact with a solid surface. This effect is known as cavitation. When the air bubbles implode, a powerful jet of fluid is created which comes into contact with the surfaces of the objects being cleaned at extremely high pressures and temperatures. This dynamic effect separates contaminants from all surfaces without damaging the object in any way. These micro-jet shock waves, combined with special ultrasonic cleaning solvents, remove bitumen, heavy oils, fats, lime scale deposits and other (chemical) waste products in refineries much faster and more thoroughly than conventional methods (high pressure, steam, mechanical and chemical cleaning).

Benefits

  • (Waste) water savings.

  • Higher cleaning level.

  • Noise reduction.

  • Cleaning speed.

  • Safety level.

  • Environmental aspects.

  • Staff expenses savings.

  • Energy savings.

  • Maintenance costs savings.

  • Minimal damage to objects to be handled.

  • Easy control.

  • Suitable for 24/7 use.

  • Economy of space.

  • Minimal pollution on the cleaning location.

  • No disassembly during transport required.

  • To be transported in a 20 ft container.

EcoSonic 3

Dimensions
3 m vessel, usable dimensions 3.1 x 1.0 m (lxw).
Material
all-stainless steel construction.
Total ultrasonic energy
max. 40 kW.

Suitable for

• cleaning parts, components and heat exchangers with state-of-the-art
ultrasonic cavitation power.

System

Basic machine
designed for transport in a 20 ft container.
cleaning vessel, length approx. 3.3 m.
insulated walls.
Electronics
electric control unit with climate control system.
Ultrasonic power
approx. 7.6 Watt per litre.
Ultrasonic technology
push-pull ultrasonic cavitation technology.
Transducer frequency
25 KHz.
Cleaning vessel
ultrasonic power 20x 2 kW = 40 kW.
EcoMove system
hydraulic movement system, for a better cleaning effect.
hydraulic lifting device.
lifting power 3 tonnes.
EcoSonic mode
3 cleaning stages, at 100%, 80% and 60%, in this mode the transducer power will randomly be switched for approx. 20% or 40% of the transducers, in order to realize a quicker cleaning process.
in this mode cleaning nonferrous metals, like aluminium (attention to the kind of applied detergent), copper and brass is also possible.
Heater
32 kW, electric.
temperature approx. 60-85°C, in combination with ultrasonic power.
Oil skimmer and separator
on behalf of removal of floating contaminants.
Overflow tank
on behalf of maintaining the right liquid level in the cleaning vessel, when objects will be placed.
Cover
for covering the cleaning tank top, hydraulically operated.
Exhaust system
on behalf of exhaust of noxious fumes.
incl. moisture separator/demister system.
Levelling
8 manually adjustable legs for system levelling.
Basket
on behalf of safe positioning of parts.
max. permissible weight 3 tonnes.
fork lift truck openings.
Catwalk
at the front and rear.
incl. 2 stairs.
Operation
complete with switches/relays and sensors.
Control
by means of a PLC.
External
piping with connection flanges on behalf of connecting an external heat source.

Material

Exterior and frame
stainless steel AISI 304 grade, material no. 1.4301.
Tanks/vessels
stainless steel AISI 316 grade, material no. 1.4571.
Electric unit
stainless steel AISI 304 grade, material no. 1.4301.
Piping
stainless steel AISI 316 grade, material no. 1.4571.
Basket
stainless steel AISI 316 grade, material no. 1.4404.
Preservation
all stainless steel parts have been chemically treated and passivated.

Electrical system

Power supply
3x 400 V.
Connection voltage
80 kVA.
Control current
24 VDC.
Nominal power
120 A.
Heating power
32 kW.
Ultrasonic power
20x 2 kW = 40 kW.
Air conditioning
on behalf of the climate control system.

Dimensions, volumes and weights

Length
5,700 mm.
Width
2,300 mm.
Height
max. 2,200 mm.
Weight
approx. 5,500 kg.
Inner dimensions
approx. 3.3 x 1.2 m.
Usable dimensions
3.1 x 1.0 m.
Basket dimensions
3.1 x 1.0 x 1.0 m.
Volume cleaning tank
5,500 l.
Volume overflow tank
approx. 1,800 l.
Required liquid
min. 6,700 l.
Secondary containment
110%.

Need thorough advice?

We can imagine that you would like to know more about our products, the fields of application and our company.

 

Make an appointment without obligation to get to know us and our extensive range of industrial cleaning machines.

 

We will be more than willing to tell you why thousands of professionals worldwide trust KOKS Group and KOKS equipment.

 

You can contact us by calling +31 (0)72 540 66 99, by emailing info@koks.com or by filling in the contact form via the link below.

 

On working days we are available between 07.30 and 17.00 and we are happy to be of service.

Why KOKS?

As a producer and supplier of cleaning equipment, KOKS Group has gained a reputation as a reliable, innovative partner for the industrial sector.

 

KOKS is not only a strong player in the Netherlands and Europe, but our machines are finding their way around the world.

 

KOKS Group exists for 30 years and is a dynamic family business with seven specialized subsidiaries in the Netherlands, the Czech Republic, Saudi Arabia and the United States. The company also holds shares in rental organizations that operate in the Netherlands and the United Kingdom.