KOKS CYCLOVAC CYCLONE LOADER

Name: KOKS
Rating: 9.1 (382 reviews)

Vacuum unit - bag metering unit

Articlenumber: 3410

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Suctioning, storing and bagging
Cyclone separation instead of filters
Placed in a 20 ft container frame with its own auxiliary engine

The KOKS CycloVac Cyclone Loader self-supporting air displacement, storage and bag metering unit can be used without a chassis for suctioning, storing and bagging dry and hazardous materials, such as various kinds of catalyst, (roof) gravel, powders and fly ash. Specially developed for working with hazardous and contaminated substances, the unit is available in PED and/or ATEX (Ex) (pump system) versions and built in accordance with all applicable safety standards.

The KOKS CycloVac Cyclone Loader consists of a vacuum unit and a silo. The product is suctioned into the silo within a closed system, consequently without any emissions, and is then dispensed into a big bag. The KOKS CycloVac Cyclone Loader can be equipped with a nitrogen cooling unit specifically for catalyst disposal. The Loader frame is based on a CSC approved, 20 ft container system for placement on a trailer, chassis or other transport system.

Specifications

The KOKS CycloVac Cyclone Loader self-supporting air displacement, storage and bag metering unit can be used without a chassis for suctioning, storing and bagging dry and hazardous materials, such as various kinds of catalyst, (roof) gravel, powders and fly ash. Specially developed for working with hazardous and contaminated substances, the unit is available in PED and/or ATEX (Ex) (pump system) versions and built in accordance with all applicable safety standards.
The KOKS CycloVac Cyclone Loader consists of a vacuum unit and a silo. The product is suctioned into the silo within a closed system, consequently without any emissions, and is then dispensed into a big bag. The KOKS CycloVac Cyclone Loader can be equipped with a nitrogen cooling unit specifically for catalyst disposal. The Loader frame is based on a CSC approved, 20 ft container system for placement on a trailer, chassis or other transport system.

Usage
The KOKS CycloVac Cyclone Loader is the perfect self-supporting air displacement, storage and bag metering unit for day-to-day suctioning, bagging and disposing of products in the (petro)chemical industry, construction industry, storage and transhipment companies, chemical industry and for all general industrial applications.

Characteristics
The powerful tri-lobe blower provides the KOKS CycloVac Cyclone Loader a very high suction capacity. In combination with the bagging system, large quantities of dry and hazardous materials, such as various kinds of catalyst, (roof) gravel, powders and fly ash can be metered into bags in a very short period of time and subsequently disposed of in sealed big bags, containers, etc. The user benefits from significant time savings and a huge reduction in cost.

Versions
The KOKS CycloVac Cyclone Loader self-supporting air displacement, storage and bag metering unit with cyclone separator can be equipped with a nitrogen cooling unit and/or various option kits that are appropriate for your needs and for industrial applications.

Designed and certified

For	• placement on a 20 ft container frame with integrated closed unit compartment.
	• suctioning and bagging dry substances, such as catalyst (pyrophoric) powders, ceramics, asbestos fibres and other contaminated and/or hazardous substances.
	• PED (Pressure Equipment Directive) in accordance with 2014/68/EU standards.

Benefits

✓ Easy to transport on a chassis, semitrailer or other transport system.
✓ Easy control.
✓ Suctioning, storing and bagging in a closed system (free of emission).
✓ Can be used on a stand-alone basis with its own diesel engine drive.
✓ Vacuum with 188 kW, suitable for 6” (DN 150) hoses, max 96% underpressure.
✓ Self-cleaning cyclone separation always protects the cyclones from being polluted (patented).
✓ Cyclone separation instead of filter separation, on behalf of:
lower maintenance costs.
lower resistance (no disruption by filter pollution).
more user-friendly suctioning of liquids.
✓ Approved in accordance with PED.
✓ High quality, long service life and economical purchase price.
✓ Multifunctional by easy cleaning and exchange of the safety filters, various substances can successively be suctioned without pollution.

General properties

Number3410

Cyclone separator tank

Volume cyclone separator tankapprox. 2.5 m³, excl. cyclone separating system.
Material cyclone separator tankstainless steel AISI 316 grade, material no. 1.4404.
Discharging cyclone separator tankby means of bagging.
Loading cyclone separator tankby means of suctioning.
Tipping device cyclone separator tankhydraulically 90° tipping and 1,400 mm adjustable in height.
Including cyclone separator tank6” suction connection with an internal, removable, wear-resistant pipe, with its outlet opening faced downward over the width of the cyclone tank, incl. coupling as desired, with blind cap.
manhole Ø 600 mm.
conus shape labyrinth system, accessible from the manhole.
level detectors, to be placed at 3 levels (approx. 1.65/1.80/1.95 m³).

Cyclone separator device

Version cyclone separation device2x 4 cyclones on behalf of separating particles.
Provisions cyclone separator deviceseparator tank with a vacuum return system in combination with an air cleaning system (air shock system/air return flow) for cleaning the cyclones and filter elements.
Including cyclone separator devicecyclone/filter cleaning by means of a programmed 3 positions pulse time/interval switch, adjustable from the control panel.
level indicators (wet/dry) in the collecting receptacles.
air current separation system in the separator tank.
Safety filter cyclone separation deviceeach cyclone is equipped with its own fine dust safety filter with a standard filter according to group E12 (EN 1822-1:2017) (class M).

Automatic discharge device

Consisting of automatic discharge devicestainless steel dividing tank with discharge facility, consisting of a distributor with 2 pc. pneumatically operated fl at bulk sliding valves DN 200, incl. all control valves and connections with couplings.

Vacuum pump

Type vacuum pumptri-lobe blower.
Capacity vacuum pump188 kW, suitable for vacuuming with 6" (DN 150) hoses.
Max. vacuum % vacuum pump96
Drive vacuum pumpapprox. 240 kW diesel engine with driveshaft and V-belt transmission.
Including vacuum pumpsilencers.
suctioning muffler with an additional safety filter, in accordance with group E12 (EN 1822-1:2017) (class M).
Piping vacuum pump the complete piping outside the unit compartment is made of stainless steel.
sound insulated unit compartment with air ventilation grilles, integrated in the container frame.

Diesel engine

On behalf of diesel enginevacuum pump drive.
Type diesel engineStage 5 (option Stage 3).
Power output diesel engineapprox. 205 kW (279 Bhp).
Fuel tank (L) diesel engineapprox. 600
Including diesel engineshut-down valve (Chalwyn).
compressor on behalf of the pneumatic system with air dryer.
exhaust system with spark arrester.

Container frame

Construction container framereinforced 20 ft container frame.
Corner casting container frameaccording to standard 20 ft ISO container frame.
Unit compartment container frameon behalf of the pump/engine combination, sound insulated, incl. access doors with ventilation grilles on both sides and at the front.
Including container framedoors at the rear with removable reinforcement beam.

Standard safety provisions

Standard safety provisionsrupture disc.
hose rupture safety valve.
beacon light.
emergency stop.
repair cross beam.
catwalk.
earth reel.
emergency stop reel.
tipping protection.
powder extinguisher.

Miscellaneous

Provisionsworking light.
operation from a stainless steel box with roll-down shutter.
Inspection of the superstructurearranged by KOKS Group.
Includes instructionsinstructions.
drawings.
schedules.
Preservationpainted with 2-component car paint in one standard RAL colour as desired.

Dimensions

Length (mm)6,058.
Width (mm)2,438.
Height (mm)approx. 2,591.

Weights

Empty weightapprox. 14.7 tonnes.

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