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KOKS CYCLOVAC PRO

  • Vacuum tanker with cyclone separator

Article number: 3360

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  • For solids and liquids
  • Lower maintenance costs
  • Self-cleaning cyclone separation

The KOKS CycloVac Pro air displacement system with cyclone separator (also called: vacuum tanker with cyclone separator) is designed for heavy industrial applications and is suitable for suctioning, displacing (option), transporting and discharging dry, wet and hazardous substances, such as various types of catalyst, (roof) gravel, powders, fly ash and sludge. Specially developed for working with hazardous and contaminated substances, the system is available in PED, ASME, ADR (CEOC) and or ATEX (Ex) (pump system) versions and built in accordance with all applicable safety standards.

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Specifications

  • The KOKS CycloVac Pro air displacement system with cyclone separator (also called: vacuum tanker with cyclone separator) is designed for heavy industrial applications and is suitable for suctioning, displacing (option), transporting and discharging dry, wet and hazardous substances, such as various types of catalyst, (roof) gravel, powders, fly ash and sludge. Specially developed for working with hazardous and contaminated substances, the system is available in PED, ASME, ADR (CEOC) and or ATEX (Ex) (pump system) versions and built in accordance with all applicable safety standards.

     

    Effort
    The KOKS CycloVac Pro is the vacuum tanker for heavy duty suction, displacement and transportation activities in the construction and (petro) chemical industries and for all general industrial applications.

     

    Characteristics
    The powerful tri-lobe blower gives the KOKS CycloVac Pro vacuum tanker with cyclone separator a very high suction and displacement capacity, which makes it possible to process and transport large quantities of dry substances, liquids, gravel, sand, etc. in a very short time. The user benefits from significant time savings and a huge reduction in cost.

     

    Performances
    The KOKS CycloVac Pro vacuum tanker can be fitted with various option kits that are appropriate for your needs, for industrial applications and or for sewer cleaning activities.

  • Designed and certified for:

    • assembly on a 3-axle, min 400 HP chassis.
    • suctioning, displacing (option), transporting and discharging dry, wet and hazardous substances, such as sludge, sand, (roof) gravel, fly ash, powders and various types of liquids.
    • PED (Pressure Equipment Directive) in accordance with 2014/68/EU directive.

     

    Pressure vacuum tank

    Volume: 12 m³, excl. cyclone separator.
    Material:  stainless steel AISI 316 grade, material no. 1.4404.
    Rear door:  hydraulically opening and bolting.
    Discharging:  by means of tipping (45°) or air displacement.
    Loading: by means of suctioning or through the manhole on top.
    Including: 6” suction connection with coupling as desired, followed in a 6” elbow with exchangeable Hardox wear resistant plate.
      6” discharge connection provided with shut-off valve with coupling as desired, on the rear door (excluding quick-exchange system).
      level detectors.

     

    Cyclone separator device

    Design: 2x 4 cyclones on behalf of separating particles.
    Provisions: separator tank with a vacuum return system in combination with an air cleaning system (air shock system/air return current) on behalf of cleaning the cyclones and filter elements.
    Including:  cyclone/filter cleaning by means of a programmed 3 positions pulse time/interval switch, adjustable from the control panel.
      level indicator (wet/dry) in the collecting receptacle.
      air current separation system in the separator tank.
    Safety filter:  each cyclone is equipped with its own fine dust safety filter with a standard filter according to group E12 (EN 1822-1:2017) (class M).

     

    Vacuum pump

    Type: tri-lobe blower.
    Air displacement: 222 kW, suitable for suctioning with 8” (DN 200) hoses.
    Max. vacuum: 96%.
    Max. overpressure:  1,050 mbar.
    Drive: by means of a crank shaft and V-belt transmission from the fly wheel PTO.
    Including: silencers.

     

    Dimensions

    Length: approx. 9,400 mm.
    Width: approx. 2,500 mm.
    Height: approx. 3,950 mm, chassis-dependent.
    Wheelbase:  approx. 4,500 mm (axle 1 - axle 2) + 1,400 mm, chassisdependent.

     

    Weights

    Ledig gewicht: approx. 17.6 tonnes, chassis and version dependent.
    Max. technical permissible weight:  approx. 33 tonnes (combined with a 33 tonnes 6x4 chassis), depending on the regulations in the country of destination.

     

    Standard safety provisions

    Consisting of: rupture disc, hose rupture safety valves on behalf of the rear door and tipping cylinder, beacon light, emergency stop, tip unbolting protection, repair cross beam, catwalk, rear door clamp protection, earth reel, emergency stop reel, rear door protection, tipping protection and powder extinguisher. 

     

    Miscellaneous

    Provisions: working light, hydraulic rear bumper and stainless steel control box/coupling box/tool box.
    Body inspection:  arranged by KOKS Group.
    Instruction manual:  consisting of operating/maintenance instructions, drawings and schedules.
  • Safety information

Options

  • KM-01-A High pressure kit
    KM-01-B  High pressure kit
    KM-02 SIR kit
    KM-03 SkyTip kit
    KM-04-A Discharge assistance kit
    KM-04-B Discharge assistance kit
    KM-05-A Compressor kit
    KM-05-B Compressor kit
    KM-08 Nitrogen inert system
    KM-09 Safety filter
    KM-11 Positive displacement system
    KM-12 Hydraulically hinged bumper
    KM-13 Bulk compressor
    KM-14 KSS kit (KOKS Safety Standard)
    KM-15 Liquid cover with additional (3rd) valve
    KM-17 Spark arrester
    KM-18 Vacuum-box big bag filler unit
    KM-19-A Nitrogen cooling unit
    KM-19-B Nitrogen cooling unit
    KM-20-A Telescopic suction boom
    KM-20-B Telescopic suction boom
    KM-21 Telescopic suction boom accessories
    KM-22 Excavation arm
    KM-24 Explosion safety kit
    KM-25 ADR (CEOC) kit
    KM-26-C Pressure vacuum pump variants
    KM-28 Hydrostatic driving and steering
    KM-30 Boxes in high execution
    KM-31 Portable gas detector
    KM-32 Gas detection system (build-up)

     

    Extra Options

    KC-01 Blowing cover in combination with the quick-exchange system
    KC-02 Liquid cover in combination with the quick-exchange system
    KC-03 Transfer box drive
    KC-04 Additional toolbox on the bottom right
    KC-05 Chassis pressure vacuum tank volume

Benefits

  • ✔ Easy control.
     Vacuum with 222 kW, suitable for 8” (DN 200) hoses, max 96% underpressure; blowing with 1,050 mbar overpressure.
     Self-cleaning cyclone separation keeps the cyclones dust free at all times (patented).
    ✔ Cyclone separation instead of filter separation on behalf of: - lower maintenance costs. - less resistance (no trouble by filter pollution). - more user-friendly suctioning of liquids.
     
    Approved in accordance with ASME American type-approval - PED or ADR (CEOC) European type-approval.
     Built to the latest environmental and safety standards.
     Optimum balance between a chassis with a short wheelbase and maximum tank capacity.
    ✔ Available as skid.
     Ergonomic and chassis-dependent construction by means of a versatile auxiliary frame and an adjustable pump angle.
     Blower is mounted in the middle of the chassis for a better load distribution.
    ✔ Light construction provides a good load distribution and offers the possibility to be assembled on a 3-axle chassis with a large loading capacity.
     High-quality, long life span and economically justified purchase price.
     By easy cleaning and exchanging the safety filters, the machine is versatile and various products can be vacuumed up one after the other, without causing pollution.

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KOKS CYCLOVAC PRO

KOKS CYCLOVAC PRO

Article number: 3360

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